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KDW 502 | 702 | 1003 | 1404 /
K-HEM 1003
Video Instructions
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1
Injection system
1.1 Check, adjustment static advance
1.2 Delivery balancing
1.3 Disassembly, reassembly injector-pump
1.4 Disassembly, reassembly pumps
1.5 Setting, reassembly injector
2
Use and maintenance
2.1 Technical information
2.2 What to do before starting a new engine
2.3 After the first 50 operating hours
2.4 After 10 operating hours
Clean the air filter Check the oil level Check the coolant level Clean the radiator
2.5 Every 125 hours
Change the oil
2.6 Every 250 hours
Check the alternator belt tension Replace the oil filter Replace the fuel filter Check and if necessary replace the rubber hose of the cooling circuit
2.7 Every 500 hours
Replace the alternator belt Adjust the clearance between the valves and the rocker arms
2.8 Every 1000 hours
Change the coolant Clean and set the injector
2.9 Every 2500 hours 1st Part
Replace the synchronous timing belt
2.10 Every 2500 hours 2nd Part
Disassemble and reassemble the cylinder head
2.11 Every 2500 hours 3rd Part
Precombustion chambers
2.12 Every 2500 hours 4th Part
Check and replacement of the preheating plugs
3
General overhaul
3.1 Introduction to the filmed sequence
3.2 Disassembly of the cylinder head components
3.3 Cylinder head grinding
3.4 Engine block grinding
3.5 Crankshaft grinding
3.6 Connecting rod check
4
Engine Reassembly
4.1 Engine Reassembly 1st Part
Reassembly of crankshaft and main supports
4.2 Engine Reassembly 2nd Part
Reassembly of connecting rods and piston
4.3 Engine Reassembly 3rd Part
Determination of cylinder head gasket thickness and cylinder head reassembly
4.4 Engine Reassembly 4th Part
Oil sump assembly
4.5 Engine Reassembly 5th Part
Timing system reassembly
4.6 Engine Reassembly 6th Part
Reassembly of air cleaner and exhaust
Video Instructions
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